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International Journal of
Research in Advanced Engineering and Technology
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VOL. 9, ISSUE 3 (2023)
Design and fabrication of an electric hacksaw
Authors
Charles Chikwendu Okpala, Ifunanya Vivian Nwosu, Divine Chukwunonso Ositadimma, Nnaemeka Willingtine Ezenwaba
Abstract
Aimed at the design and fabrication of an electric hacksaw from locally sourced materials, the study commenced with a literature review of the past works on hacksaws, starting from historical perspective of electric hacksaws to their ergonomics features. The design which began with the slider crank calculation gave the following results: the acceleration of the slider, Fp of 418.65mm/ , the angular acceleration of the connecting rod,  of -40.93mm/ , the cutting force required to cut a high speed steel of 1mm thickness and hardness of 60HRC as 10.67kN, as well as 5.42kWatts as the power required to drive the hacksaw blade. Due to its numerous advantages which include cost effectiveness, weldability, ductility, recyclability, etc., steel was mainly adopted in material selection during the fabrication of the electric hacksaw. Driven by 150watts and 100 rpm electric motor, the electric hacksaw with an incorporated blade was designed and fabricated to be robust, effective, and user-friendly. With a total pocket-friendly cost of two hundred Dollars, the electric hacksaw was later tested for safety and durability before painting. Recommendations were also made on the operation and parameters of the machine, before suggestions were offered on overall machine performance, optimization, as well as further improvements on the machine.
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Pages:35-41
How to cite this article:
Charles Chikwendu Okpala, Ifunanya Vivian Nwosu, Divine Chukwunonso Ositadimma, Nnaemeka Willingtine Ezenwaba "Design and fabrication of an electric hacksaw". International Journal of Research in Advanced Engineering and Technology, Vol 9, Issue 3, 2023, Pages 35-41
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